Bell 407 N457PH

Summary

On 1 December 2003 at about 14:21 local time, a Bell 407 registered N457PH was involved in an accident near High Island 573, United States. One person was on board and one died. The aircraft was destroyed. The NTSB has published a probable cause for this accident; it is quoted in full below.

Date

1 December 2003 at 14:21

Classification

Accident

Location

High Island 573, United States

Coordinates

28.0003, -93.9189

Aircraft

Bell 407

Registration

N457PH

Category

Helicopter

Engines

1

Operator

Not recorded

Operating rule

Part 135: Air Taxi & Commuter

Phase of flight

Not recorded

Route

High Island 573 → High Island 264

Aircraft damage

Destroyed

Weather

VMC

Light

Day

NTSB number

FTW04FA029

1 person died.

The loss of engine power due to the failure of the 3rd stage turbine wheel and subsequent catastrophic failure of the turbine assembly.

Quoted verbatim from the NTSB record. This site does not paraphrase or interpret it.

Read the full NTSB narrative

The helicopter, which had a FADEC controlled turboshaft engine installed, was in cruise flight over open ocean water in the Gulf of Mexico when the 14,000-hour helicopter pilot radioed a brief MAYDAY distress call on an area operating frequency. Details of the in-flight emergency were not relayed by the pilot, and no further communications were heard. Three hours later, the pilot's body was found floating in the area the helicopter was operating. After 3 days of search, the submerged helicopter wreckage was recovered from approximately 240 feet of water. Deformations of the airframe, along with the lack of damage to the main rotor blades, showed evidence that the helicopter impacted the water at a high vertical rate with low rotor RPM. Teardown examination of the engine revealed a catastrophic failure of the power turbine assembly (N2). Metallurgical examinations by the NTSB and Rolls Royce revealed evidence that the 3rd stage turbine wheel airfoil(s) had failed. A root cause of the failure was not determined, and further testing was conducted at Rolls Royce. As a result of some of the dynamic test results, Rolls Royce issued several Commercial Engine Bulletins (CEBs) regarding inspection of in-service turbine assemblies. Additionally, Bell Helicopter issued an Alert Service Bulletin (ASB), which introduced flight manual revisions to avoid power turbine RPM (Np) steady state operation between 68% and 97%. After examinations of the airframe (fuel system, rotor systems, flight control systems, drive systems, electronic control systems), no anomalies were found other than within the power turbine assembly.

Quoted verbatim from the NTSB record.