Aviation Crash Map

Piper PA42-1000 N37KW

5 February 1999 · Lexington, Kentucky, United States · No injuries

Summary

On 5 February 1999 at about 14:00 local time, a Piper PA42-1000 registered N37KW was involved in an incident near Lexington, Kentucky, United States. 2 people were on board and nobody was injured. The aircraft was slightly damaged. The NTSB has published a probable cause for this accident; it is quoted in full below.

The record

Date
at 14:00
Classification
Incident
Location
Lexington, Kentucky, United States
Nearest airport
Blue Grass (LEX)
Coordinates
Not recorded
Aircraft
Piper PA42-1000
Registration
N37KW
Category
Airplane
Engines
2
Operator
Not recorded
Operating rule
Part 91: General Aviation
Purpose of flight
Personal
Phase of flight
Not recorded
Route
Wilmington → Unknown
Aircraft damage
Minor
Weather
VMC
Light
Day
NTSB number
NYC99IA056

People

Nobody was injured.

On board Died Serious Minor Uninjured
2 0 0 0 2

Probable cause

Improper assembly of the engine gearcase by the manufacturer, which resulted in an uncontained failure of the 1st bull gear.

Quoted verbatim from the NTSB record. This site does not paraphrase or interpret it.

Read the full NTSB narrative

The during descent for landing, the airplane's right engine, a TPE331-14B, experienced an uncontained gearcase failure. Disassembly of the engine revealed that the gearcase was ruptured in the 1st bull gear's plane of rotation and that the 1st bull gear had a 90 degree arc of the rim and gear teeth separated. Metallurgical examination of the 1st bull gear revealed a fatigue fracture that had originated in the gear's bore splines. The fatigue originated in area where the spline thickness was significantly reduced by indentations on the pressure surface of the splines. Review of the engine's overhaul manual revealed a tie-rod was used to provide a clamping force between the spur gear and 1st bull gear. The assembly procedures required that the tie-rod be stretched with a load of 22,000 pounds, and then secured with a nut that was hand-tightened. During disassembly of the gearcase, it was not possible to determine the amount of stretch on the tie-rod, or the breakaway torque on the retaining nut. Maintenance records revealed that the gearcase was disassembled, and reassembled during repairs, which were performed by engine manufacturer.

Quoted verbatim from the NTSB record.

Other Piper PA42 accidents

Date Aircraft Location Operator Outcome Died
13 Jun 2010 Piper PA42
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All 7 records for this type

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All 170,864 records in United States